橡胶减震行业目前适用的安捷伦涂装设备汇总

减震器的用途：The function of shock absorbers:

减震器，是用来抑制弹簧吸震后反弹时的震荡及来自路面的冲击，为加速车架与车身振动的衰减，以改善汽车的行驶平顺性（舒适性），在大多数汽车的悬架系统及转向系统内部装有减震器。

The shock absorber, is used to suppress the shock when the spring rebounds and the shock from the road surface, to accelerate the attenuation of the frame and the body vibration, to improve the ride comfort (comfort) of the car, in the suspension of most cars. Shock absorbers are installed inside the system and steering system.

汽车减震器的生产工艺 Car suspension production process:

汽车减震器的制作工艺比较复杂，我们以减震器衬套为例，讲解衬套的工艺流程，并说明哪些工艺流程会用到我们的设备。

The manufacturing process of automobile shock absorber is quite complicated. Taking the bushing as an example, we explain the technological process of the bushing and explain which technological process will be used in our equipment.

工艺流程： Process:

骨架→前处理（磷化、喷砂、清洗）→喷胶→橡胶注射硫化→修边→缩外径→检测外径尺寸→刚性测试→涂油→包装

Skeleton pretreatment (phosphating, sandblasting, cleaning) → spray glue → glue injection vulcanization → trimming → calibrate outer diameter → test outer diameter size → rigidity test → oil painting → packaging

 

以下工序会用到我们的设备：The following process will use our equipment

前处理设备：自动磷化线 Pretreatment equipment: Automatic Phosphating Line 

喷胶：自动喷胶机  Glue spraying:  Automatic Glue Spraying Machine

自动滚胶机 Automatic Roller Gumming Machine

自动滚喷机 Automatic Rotating Roller Spray Machine

缩外径：自动缩径机 Outer-diameter crimping:  Automatic Crimping Machine

检测外径、刚性测试：多工位后制程专机

Outside diameter checking and rigidity test: multi-station post-process special machine

行业痛点：Industry pain points:

 

1、人工成本高，胶粘剂利用率低；

     High labor cost and low utilization rate of adhesive

2、手工喷涂膜厚不均匀；

     Uneven thickness of manual spraying film

3、容易出现漏喷漏涂现象，导致产品批量报废；

It is easy to miss coating one or some products, leading the whole batch scrapping

4、传统方式涂胶及晾干占地面积大，车间成本高；

The traditional way of gluing and drying covers a large area and the cost of the workshop is high

5、化学溶剂、粉尘污染对车间以及人体健康的影响。

The chemical solvent and dust pollution on the workshop hurt human health.

 

产品要求：Product requirement:

1、不同结构及大小的产品通用性；

Versatility of products with different structures and sizes

2、粘合剂膜厚均匀，硫化后粘结强度高、不脱胶；

The film thickness of the adhesive is even, and after vulcanization, the bonding strength is high, not degumming

3、产品日产量要求效率高。

The daily output of products requires high efficiency.

 

我们的优势： Our advantages:

 

1、自动化程度高、操作更安全；

High degree of automation and safer operation;

2、生产节拍短、效率高，适合产品大规模生产；

Short production cycle, high efficiency, suitable for mass production;

3、胶浆利用率提高、节省成本；

Improve the adhesive utilization rate and save costs;

4、膜厚均匀、质量更稳定；

Even film thickness and more stable quality;

5、占地面积小，能耗低；

Small floor area and low energy consumption;

6、精准流量监控、影像检测、色标检测等防错，堵枪自动报警，确保产品质量；

Accurate flow monitoring, image detection, color standard detection and other error prevention, blocking gun automatic alarm, to ensure the product quality;

7、全封闭式涂装，粉尘经过精密过滤，确保车间无污染。

Fully enclosed coating, dust filtered by precision filtration, to ensure no pollution workshop.

 

其他服务：Other services:

1、可免费提供打样；

Provide sample coating for free;

2、提供产品针对性喷涂设备研发；

Provide spraying equipment research and development for special product;

3、长期提供技术支持和上门解决技术难题；

Provide long-term technical support and solve technical problems on site;

4、提供喷涂工艺及设备操作培训。

Provide spraying process and equipment operation training.